Tsarin CNC

Kalmar CNC tana tsaye don "Ikon Kamfan Kamfanin Kwamfuta," an fassara Motocin Kamfanin Kamfanin Compory a matsayin kayan aikin masana'antar Compory don cire yadudduka na kayan daga wani yanki (wanda ake kira blank ko aiki) kuma samar da al'ada- tsara sashi.

Tsarin yana aiki akan abubuwa da yawa, Ciki har da ƙarfe, Filastik, itace, Gilashin, kumfa, kamar manyan abubuwan CNC da kuma CNC na dawo da sassan Aerospace.

Halaye na Mactining na CNC

01. Babban matakin sarrafa kansa da ingancin samarwa sosai. Fãce abin mamakin abin mamakin, duk sauran hanyoyin sarrafa kayan Cnc zasu iya kammala su. Idan aka haɗa tare da madadin atomatik da saukar da shi, kayan aikin asali ne na masana'anta da ba a haɗa shi ba.

Gudanar da CNC yana rage aikin aiki, yana inganta yanayin aiki, yana kawar da alamar, da yawa da kuma saiti da kuma inganta ayyukan samarwa da kuma inganta ingancin samarwa.

02. Daidaitawa ga sarrafa kayan CNC. Lokacin canza abu mai aiki, ban da canza kayan aiki da warware hanyar blank, kawai ana buƙatar sahungurai ba tare da wasu gyare-gyare ba, wanda ke takaita hanyar samar da shirye-shiryen girke-girke.

03. Babban aiwatar da aiki da ingancin daidaitaccen. Daidaitaccen abu na sarrafawa yana tsakanin D0.005-0.01mm, wanda ba ya shafa ta hanyar abubuwan da ke tattare da sassan, saboda yawancin ayyukan suna kammalawa ta hanyar injin ta atomatik. Sabili da haka, girman tsarin tsari yana ƙaruwa, kuma ana amfani da na'urorin gano wuri akan kayan aikin injin sarrafawa. , cigaba da inganta daidaito na daidaitaccen CNC.

04. Gudanar da CNC suna da manyan halaye guda biyu: na farko, zai iya haɓaka daidaitaccen aiki, gami da daidaitaccen ingancin lokacin daidaito da daidaitawa daidai; Na biyu, maimaitawa na ingancin aiki na iya dakatar da ingancin aiki kuma ku kula da ingancin sassan.

Fasahar CNC da ikon amfani da aikace-aikacen:

Za a iya zaba hanyoyin sarrafawa daban-daban gwargwadon kayan da buƙatun na Mactining na wurin aiki. Fahimtar hanyoyin gama gari da iyakokinsu na iya ba mu damar samun hanyar sarrafa sashi mafi dacewa.

Juya

Hanyar sarrafa sassan amfani da lateres an gama da shi tare da juyawa. Ta amfani da kayan aikin juya kayan aiki, ana iya sarrafa wuraren lankwasa yayin abinci mai canzawa. Juya zai iya aiwatar da saman zaren, ƙarshen jirage, Eccentric shuffs, da sauransu.

Tabbataccen daidaitaccen abu ne na11-it, da farfajiya ya 12.5-0.8μ. A lokacin da kyau juya, zai iya kai wa IT6-it, da m zai iya kai wa 0.4-0 .. Tsarin juyawa na juyawa yana da yawa, tsari na yankan yana da kyau sosai, kayan aikin suna da sauki.

Yankin aikace-aikacen: ramuka na tsakiya, hayaki, sake turawa, juyawa, juye juzu'i, juyawa, da zaren knurf, da zare.

M

Milling hanya ce ta amfani da kayan aiki mai yawa (abun yanka) akan injin niƙa. Babban yankan yankan shine jujjuyawar kayan aiki. A cewar ko babbar hanyar motsi yayin milli daidai yake da ko akasin nauyin ciyar da aikin kayan aiki, ya kasu kashi milling da uphill milling.

(1) Milling

A kwance bangaren niƙa karfi iri ɗaya ne da ake iya amfani da shugabanci na aikin aiki. Akwai yawanci rata tsakanin ƙwanƙolin ƙwanƙwasa na tebur na aiki da gyarawa. Sabili da haka, ƙarfin yankan zai iya haifar da kyakkyawan aikin da kuma aikin motsa jiki don ci gaba tare, haifar da ƙimar ciyarwar ba zato ba tsammani. Karuwa, haifar da wukake.

(2) Milling

Zai iya guje wa motsi da ya faru lokacin da ke raguwa. A lokacin sama-dilling, da yankan kauri mai sannu a hankali yana ƙaruwa daga sifili, don haka gefen yankan yana farawa mataki na matse-matse mached-mached.

Yankin aikace-aikacen: jirgin sama Milling, Mataki Milling, tsintsiya Milling, Kirser ƙasa Milling, Karkace Milling, Kayan Goto, yankan

Filma

Gudanar da aiki gabaɗaya yana nufin hanyar sarrafawa wanda ke amfani da plainer don yin saurin ɗaukar motsi motsi zuwa aikin a cikin alkama don cire kayan da aka cire yawa.

Daidaitaccen Tsarin Jinawa na iya kaiwa gare shi gabaɗaya8-IT7, farfajiya, faɗakarwa na iya kai 0.8-0.4μm, wanda ya fifita aiki don sarrafa manyan magudi.

Yankin Aikace-aikacen: Pining lebur surfaces, dasa saman a tsaye, dasa shaye-shaye, gandun daji mai tsagi, gandun daji mai tsagi, gandun daji mai tsagi, filley keyfors a ramuka, kumbura racks, plancing composite surface

Tuadn ruwa

Grinding is a method of cutting the workpiece surface on a grinder using a high-hardness artificial grinding wheel (grinding wheel) as a tool. Babban yunkuri shine jujjuyawar da ke da grinding.

Babban madaidaicin zai iya isa gareta-it-it, da farfajiya Ra zai iya kaiwa 1.25-0.01μm, ko ma 0-0.008μm. Wani fasalin nika shine cewa yana iya aiwatar da kayan ƙarfe masu ƙarfi, waɗanda ke cikin ikon karewa, don haka ana amfani da shi azaman matakin sarrafawa na ƙarshe. A cewar daban-daban ayyuka, ana iya raba nika zuwa glinderrical nika, rami rami, lebur mai lebur, da sauransu.

Yankin Sylindrical Guard: Cylindrical nika niƙa, farfajiya yana nika, zaren grinding, kayan niƙa, kaya niƙa, gefing

Hakowa

Tsarin sarrafa ramuka na ciki akan injin hutawa ana kiran sa haying kuma shine mafi yawan hanyar sarrafa rami.

Ainihin hako mai ya ragu, gabaɗaya IT12 ~ IS11, da kuma girman ƙarfin jiki gaba ɗaya yana R5.0 ~ 6.3um. Bayan hakowar, yana fadad da sake amfani da shi sau da yawa don Semi-ƙare da ƙarewa. A zahiri aiki daidai shine IT9-I6, kuma farfajiya tazarar ita ce RA1.6-0.4μm.

Yankin Aikace-aikacen: hako, sake komawa, sake yin sake. Tofa, ramuka na strono

Gudanar da aiki

Gudanarwa mai aiki shine hanyar sarrafawa wanda ke amfani da injin mai ban sha'awa don ƙara haɓakar ramuka na data kasance da haɓaka inganci. Gudanar da aiki da yawa shine ya dogara da jujjuyawar motsi na kayan aiki.

Tsarin aiki na Maɗaukaki yana da girma, gabaɗaya IT9-IT7, da kuma girman kai shine (da girman kai, amma samar da aiki mai kyau yana da ƙasa.

Yankin aikace-aikacen aikace-aikacen: Babban-Tsarin Hannun Hanya, Ruwa mai zuwa

Sarrafa hakori

Hanyoyin sarrafawa na kayan gini na kayan gini na kaya zuwa rukuni biyu: Tsarin hanya da kuma hanyar ƙarni.

Kayan aikin injin ya yi amfani da shi don aiwatar da tsarin haƙori ta hanyar tsarin injin milling na yau da kullun, wanda ke buƙatar ƙungiyoyi masu ɗorewa na yau da kullun, wanda ke buƙatar ƙungiyoyi biyu na tsari mai sauƙi: motsi da motsi na kayan aiki. Kayan aikin injin da ake amfani da su na yau da kullun don aiwatar da saman haƙori ta hanyar hanyar ƙarni na kayan kwalliya, inji mai narkewa, da sauransu.

Yankin aikace-aikacen aikace-aikacen: Ganyensu, da sauransu.

Hadaddun tsari

Yankunan mai rauni mai tsayi da yawa yana amfani da kwafin ƙirar milling da hanyoyin sarrafa CNC ko hanyoyin sarrafawa na musamman.

Ikon aikace-aikacen: abubuwan haɗin kai tare da hadaddun wurare

EDM

Fitar da wutar lantarki ta lantarki tana amfani da babban zafin jiki ta hanyar zubar da ruwa nan take da kai tsaye tsakanin kayan aikin kayan aikin don cirewa kayan aikin don cimma nasarar injin ɗin.

Ikon aikace-aikacen:

① Aiwatar da Hanya, da Bable, mai tauri, mai taushi da kuma maimaitawar kayan aiki;

Unoncessing kayan da ba su da kwastomomi;

③processing nau'ikan ramuka, ramuka da micro da micro ramuka;

Rashin daidaituwa mai haske daban-daban na ƙazanta mai tsayi, kamar maɓallin ɗakunan da ke ƙyalli na molds, ya mutu-sintiri, da filastik.

⑤ Amfani da yankan, yankan, farfadowa, karfafa, alamu, buga ambaliya da alamomi, da sauransu.

Injin lantarki

Motocin lantarki hanya ce wacce ke amfani da ƙa'idar lantarki ta rushewar ƙarfe a cikin lantarki a cikin wulakanci don tsara kayan aikin.

An haɗa kayan aikin da ingantaccen ɗan sanda na samar da wutar lantarki na DC, kayan aikin yana da alaƙa da ƙafar ƙasa, da ƙaramin gibi (0.1mm ~ 0.8mm) ana kiyaye shi tsakanin sandunan biyu. Eloblolyte tare da wani matsi (0 5mpa ~ 2.5psa ~ 2.5psa) yana gudana cikin rata tsakanin sandunan biyu a babban gudu (15M / s ~ 60m / s).

Yankin aikace-aikacen aikace-aikacen: ramuka na sarrafawa, cavities, bayanan martaba masu zurfi, ƙananan diamita mai zurfi ramuka, sahihling, deburring, da sauransu, da sauransu.

Laser aiki

An kammala aiwatar da aikin laser na kayan aikin da aka gama amfani da kayan aikin Laser. Injin layi na Laser yawanci ya ƙunshi lasers, kayayyakin wutar lantarki, tsarin tsari da tsarin injiniya.

Yawan aikace-aikacen: zane mai launi na lu'u-lu'u ya mutu, kalli zanen gado mai ban sha'awa, da sauransu aiki na kayan injin AROE, da sauransu.

Ultrasonic aiki

Motocin Ultrasonic hanya ce wacce ke amfani da mitar ultrasonic (16KHz ~ 25Khz) girgiza kai daga cikin ruwa da ke aiki da farfado da faruwar aiki don aiwatar da kayan aikin.

Yawan aikace-aikace: kayan da-da-yanke

Babban masana'antu na aikace-aikace

Gabaɗaya, sassan CNC suna da babban daidaito, don haka CNC da aka sarrafa CNC ana amfani da shi galibi a cikin masana'antu masu zuwa:

Saidospace

Aerospace yana buƙatar abubuwan da aka gyara tare da babban daidaitawa da maimaitawa, gami da ruwan tabarau na Turbine a cikin injuna, har ma da kamannin Chakfers da aka yi amfani da shi a cikin injunan roka.

Gini da ginin injin

Masana'antu mai kayatarwa na bukatar samar da mashin m mold don samar da abubuwan da aka gyara (kamar injiniyoyi na kayan aiki (kamar pistons). Gantry-nau'in inji mai yumbu da ake amfani da shi a cikin ƙirar ƙirar motar.

Masana'antar soji

Masana'antar soji sunyi amfani da kayan aikin babban aiki tare da bukatun haƙuri, gami da kayan aikin makoki, da sauransu dukkan menu na soja suna amfana daga daidaito da saurin injunan CNC.

na likita

Na'urorin da aka tsara na likita galibi ana tsara su ne don dacewa da siffar gabobin mutane kuma dole ne a kera su daga manyan allolin. Tunda babu injunan jagora na jagora suna iya haifar da irin waɗannan siffofin, injunan CNC sun zama dole.

kuzari

Masana'antar masana'antu ta makamashi ta samar da dukkan wuraren injiniya, daga tururi na tururi don yankan fasahar sujada irin su nukiliya. Turbini Steam yana buƙatar yawancin-daidaitattun hanyoyin motsa jiki don kula da daidaituwa a cikin Turbin. Siffar R & D plasma na lalata ruwa a cikin Fuskokin nukiliya yana da matukar hadaddun, wanda aka yi da kayan aikin ci gaba, kuma yana buƙatar goyon bayan injunan CNC.

Injiniya sarrafawa ya ci gaba har wa yau, kuma bin Inganta bukatun bukatun kasuwar, an sami dabarun sarrafawa daban-daban. Lokacin da ka zabi aiwatar da injin, zaka iya la'akari da fannoni da yawa: gami da kamannin yanayin aikin, daidaitaccen daidaito, daidaitaccen tsari, farfajiya, da sauransu, da sauransu.

Ta hanyar zabar tsarin da ya fi dacewa zai iya tabbatar da ingancin ingancin kayan aikin tare da mafi ƙarancin hannun jari, kuma ƙara fa'idodin da aka haifar.